K Series Right Angle helical gearbox for Manufacturing Plant
Description: K Series Helical Bevel Gearbox
(1) Input mode: coupled motor, belted motor, input shaft or connection flange.
(2) Right angle output.
(3) Compact structure.
(4) Rigid tooth face.
(5) Carrying greater torque, high loading capacity.
(6) High precision gear, ensuring the unit to operate stably, smooth transmission.
(7) Low noise, long lifespan.
(8) Large overlap coefficient, abrasion resistant.
K series gear units are available in the following designs:
KAZ..Y..Short-flange-mounted helical-bevel gear units with hollow shaft
K…Y…Foot-mounted helical-bevel gear units with CHINAMFG shaft
KAT…Y…Torque-arm-mounted helical-bevel gear units with hollow shaft
KAB…Y…Foot-mounted helical-bevel gear units with hollow shaft
K(KF,KA,KAF,KAB,KAZ)S…Shaft input helical-bevel gear units
KA…Y…Helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)R..Y..Combinatorial helical-bevel gear units
KF…Y…Flange-mounted helical-bevel gear units with CHINAMFG shaft
KA(K, KF ,KAF ,KAZ)S…R…Shaft input combinatorial helical-bevel gear units
KAF…Y…Flange-mounted helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)…Y…When equipping the user’s motor or the special 1 ,the flange is required to be connected
The weights are mean values, only for reference.
Maximum torque means the biggest 1 of the maximum torque related to the different ratio for the specified size.
Rated Torque:Up to 50000N.m
Gear Arrangement:Bevel Helical Hardened Gearbox
Input Speed:50HZ or 60HZ of 4Pole,6Pole and 8pole motor
||K(A)||K(F)||Input power range||Output speed||Output torque|
|Flange-mounted||0.18-200kw||0.1-270r/min||Up to 50000Nm|
Input power rating and maximum torque:
||K KA KF KAF KAZ KAT KAB|
|Input power rating(kw)
Gear unit weight:
Packaging & Shipping
After Sales Service
|Pre-sale services||1. Select equipment model.|
|2.Design and manufacture products according to clients’ special requirement.|
|3.Train technical personal for clients|
|Services during selling||1.Pre-check and accept products ahead of delivery.|
|2. Help clients to draft solving plans.|
|After-sale services||1.Assist clients to prepare for the first construction scheme.|
|2. Train the first-line operators.|
|3.Take initiative to eliminate the trouble rapidly.|
|4. Provide technical exchanging.|
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, environmental protection, logistics and etc.
4.Do you offer any visiting?
Yes! We sincerely invite you to visit us! We can pick you from airport, railway station and so on. Also, we can arrange housing for you. Please let us know in advanced.
5.Is your quality good?
Quality never tell lies, we’re theprofessional manufacturer and exporter of gear reducer and motor in Asia, who has been given license since 1982. Also, we had achieved ISO9001 and CE Certificate among all manufacturers.
If you are interested in our product, welcome you contact me.
Our team will support any need you might have.
|Function:||Change Drive Torque, Speed Changing, Speed Reduction|
|Hardness:||Hardened Tooth Surface|
Ensuring Precision of Gear Tooth Profiles in Angle Gearboxes
Manufacturers employ various techniques and processes to ensure the precision of gear tooth profiles in angle gearboxes:
- Advanced Manufacturing Technologies: Modern manufacturing technologies such as CNC machining and gear hobbing are used to precisely shape gear teeth. Computer-controlled processes enable accurate replication of gear tooth profiles.
- High-Quality Materials: High-quality materials are selected to create gears that can withstand the stresses and loads they will experience during operation. High-grade metals and alloys are commonly used.
- Quality Control and Inspection: Rigorous quality control measures involve inspecting gear tooth profiles using specialized equipment like coordinate measuring machines (CMMs) and gear analyzers. This ensures that the dimensions and profiles meet the required specifications.
- Tooth Profile Design Software: Engineering software is used to design gear tooth profiles with precision. Computer-aided design (CAD) software allows engineers to model gear teeth accurately before manufacturing.
- Heat Treatment: Gears are often subjected to heat treatment processes such as carburizing or nitriding to enhance their surface hardness, durability, and resistance to wear.
The combination of advanced manufacturing techniques, strict quality control, and the use of quality materials helps manufacturers achieve the necessary precision in gear tooth profiles. This precision is critical to ensure smooth and efficient power transmission, minimal noise, and extended gearbox lifespan.
Usage of Angle Gearboxes in Right-Angle and Bevel Gear Applications
Angle gearboxes are versatile components that can be effectively used for both right-angle and bevel gear applications. Here’s how they are utilized in each context:
Right-Angle Applications: Angle gearboxes are commonly used in right-angle applications where there is a need to transmit motion at a 90-degree angle. They efficiently change the direction of rotational motion without the need for additional components or complex mechanical arrangements. This makes them suitable for various industrial machinery, conveyors, and equipment where space constraints and changes in motion direction are important considerations.
Bevel Gear Applications: Angle gearboxes are also employed in bevel gear applications. Bevel gears are used to transmit motion between intersecting shafts, and angle gearboxes with bevel gears are designed to handle this type of motion transmission. They can efficiently transfer motion and torque between shafts that are not parallel, enabling smooth power transmission even when the input and output shafts are at an angle other than 90 degrees.
Whether it’s changing the direction of motion in right-angle applications or facilitating motion transmission between non-parallel shafts in bevel gear applications, angle gearboxes play a crucial role in ensuring efficient and reliable mechanical operations.
Contribution of Angle Gearboxes to Changing Rotational Direction
Angle gearboxes, also known as bevel gearboxes, play a significant role in altering the direction of rotational motion in mechanical systems. They achieve this by utilizing specially designed bevel gears that have their teeth cut at an angle, typically 90 degrees. This angled configuration allows the gears to mesh smoothly while transmitting power between intersecting shafts at different angles.
Here’s how angle gearboxes contribute to changing the direction of rotational motion:
- Meshing of Bevel Gears: Angle gearboxes consist of two bevel gears with intersecting shafts. The gears have teeth that are cut in a way that enables them to mesh together when the shafts are at an angle, usually perpendicular to each other.
- Transfer of Torque: When one bevel gear receives rotational input from a source, it transmits torque to the second bevel gear through the meshing of their teeth. This transfer of torque allows power to be transmitted from one shaft to the other.
- Change in Direction: As the first bevel gear rotates, it drives the second bevel gear to rotate in a direction that is perpendicular to the input shaft. This change in direction of rotation is a fundamental function of angle gearboxes.
- Multiple Configurations: Angle gearboxes come in various configurations to accommodate different angles between shafts, including right angle (90 degrees), acute angles, and obtuse angles. This versatility allows them to adapt to diverse applications.
Angle gearboxes are crucial components in mechanical systems where the input and output shafts need to be oriented at different angles. Their ability to smoothly change the direction of rotational motion makes them valuable in a wide range of industries and applications.
editor by CX 2023-09-15