Precision Worm Gearhead stainless steel worm gearmotor speed reducer gear box double shafts
PW series precision worm gearhead is a new generation of products with the advanced technologies. Worm material is 42CrMo, and its hardness of tooth surface is 50~60HRC, which has the higher wear resistance, shock resistance and toughness; worm wheel material is aluminium bronze, which has outstanding wear resistance.
Backlash, ≤1 arcmin;
High input speed, up to 6000rpm
Precision worm gearhead Model :PW2540
Gearhead Data :
Reduction : 40:1
Rated power(W) : 430
Rated output torque (N·m) : 130
Emergency stop torque (N·m) : 340
Rated input speed (rpm) :4000
Maximum input speed (rpm) : 6000
No-load backlash(arcmin) :≤1
Average mass inertia(kg.cm2) : 13.5
Maximum efficiency : 53%
Weight (kg) : 5.6
Radial load(N) : 1000
Centre dist.(mm) : 68.5
Ingress protection: IP65
Operation temperature(ºC): -20~+80
- Beautiful appearance and stable design
- Optimization design of each part including the case has improved structure strength and lifetime
- Production of motor flange type or motor attached type has improved user convenience
worm reduction gear has wide range of choice for Power (0.2kW~75kW) and reduction gear ratio (1/10~1/3600),
and having diverse product types including Up Type, Bottom Type, Vertical Type and 2 Stage Type, it can satisfy diverse customer requirements.worm gearboxes offer users a high torque output multiplier and are able to withstand shock loading better than other designs. Worm gear reducers are also low cost and compact.Worm gearboxes are used to take a rated motor speed and produce a low-speed, high torque output based on the reduction ratio, offering users a number of advantages.
Worm gear set advantages:
- Easy and functional shaft mounting
- Noiselessness, constant performance, also for the heaviest applications
- High performance and reliability
- Lower power consumption
- Long life
Powerful and highly efficient high-grade worm reducer
We are a factory specialized in metal parts hardware & metal gearbox geared motor .We services with ODM/OEM gearbox design and development , gearmotors manufacture.
A gearbox is with the input shaft and output shaft aligned it offers high torque transmission with good stiffness and low noise , in a more compact foot print than other gearbox types . It can supply a lot of speed reduction and torque in a small package with the fixed axis .Gearbox is ensure that it provides highly accurate gear engagement, smooth running and minimum noise and give the ability to increase the torque and lower the speed of an electric motor.
Welcome OEM and ODM projects .
|Application:||Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Car|
|Hardness:||Hardened Tooth Surface|
|Gear Shape:||Conical – Cylindrical Gear|
Real-World Examples of Products Using Angle Gearbox Technology
Angle gearbox technology finds widespread use in various industries and products:
- Automotive: Many automobiles utilize angle gearboxes in their drivetrains to transfer power between the engine and the wheels.
- Construction Equipment: Heavy machinery like excavators and bulldozers use angle gearboxes to transmit power and change the direction of motion.
- Aerospace: Aircraft landing gear systems often employ angle gearboxes to convert rotary motion to linear motion for retracting and extending landing gear.
- Industrial Machinery: Conveyor systems, packaging equipment, and robotic arms utilize angle gearboxes for precise motion control.
- Printing Presses: Angle gearboxes are used to synchronize the movement of different components in printing machinery.
- Renewable Energy: Wind turbine systems employ angle gearboxes to convert the rotational motion of the turbine blades into electrical energy.
- Marine Applications: Ships and boats use angle gearboxes for propulsion systems, steering mechanisms, and other critical functions.
- Medical Equipment: Various medical devices and diagnostic equipment utilize angle gearboxes for precision movement and adjustments.
- Food Processing: Industrial mixers, conveyors, and cutting equipment incorporate angle gearboxes for efficient and controlled motion.
These examples showcase the versatility and importance of angle gearbox technology across different industries and applications.
Handling Load and Torque Variations in Angle Gearboxes
Angle gearboxes are designed to handle variations in load and torque during operation effectively. They employ several mechanisms to ensure smooth performance and prevent damage:
- Built-in Strength: Angle gearboxes are constructed with durable materials and precision engineering to withstand varying loads and torques. The materials used, such as high-quality metals and alloys, contribute to the gearbox’s ability to handle different levels of stress.
- High Torque Capacity: Many angle gearboxes are designed with high torque capacities to handle heavy loads without compromising performance. This allows them to transmit power efficiently even when subjected to sudden changes in load.
- Clutches and Brakes: Some angle gearboxes are equipped with clutches and brakes that allow for controlled engagement and disengagement of the gearbox. These features help manage torque variations and protect the gearbox from sudden shocks or overloads.
- Variable Gear Ratios: Angle gearboxes often have the ability to switch between different gear ratios. This flexibility allows the gearbox to adjust to changing torque requirements, ensuring that the output maintains the desired level of torque and speed.
- Feedback and Control Systems: In modern applications, angle gearboxes can be integrated with feedback and control systems that continuously monitor torque and load conditions. These systems can make real-time adjustments to the gearbox’s operation to accommodate variations and prevent overload.
By combining these features and mechanisms, angle gearboxes can effectively manage fluctuations in load and torque, making them suitable for applications where the conditions may change dynamically. This adaptability enhances the reliability and longevity of the gearbox while maintaining consistent performance.
Variations in Angle Gearbox Designs for Specific Tasks and Applications
Yes, angle gearbox designs can vary to suit specific tasks and applications across different industries. Manufacturers offer a range of angle gearbox configurations to address various requirements. Some common variations include:
- Right Angle Gearboxes: These angle gearboxes have input and output shafts at a 90-degree angle. They are often used in applications where space is limited, such as conveyor systems and packaging machinery.
- Worm Gear Angle Gearboxes: These gearboxes incorporate a worm gear arrangement, providing high gear reduction ratios. They are suitable for applications that require precise speed control, such as conveyor systems and material handling equipment.
- Bevel Gear Angle Gearboxes: Bevel gearboxes use intersecting shafts and conical gears to redirect motion at different angles. They are commonly found in automotive drivetrains, printing machines, and power tools.
- Hypoid Gear Angle Gearboxes: Hypoid gearboxes feature offset axes and helical gear teeth, allowing them to handle larger variations in input and output angles. They are used in automotive applications, heavy machinery, and industrial equipment.
- Customized Angle Gearboxes: Some manufacturers offer customized angle gearbox solutions tailored to specific applications. These gearboxes are designed to meet unique requirements, such as specific torque, speed, or space limitations.
Overall, the variations in angle gearbox designs enable them to be versatile and adaptable to a wide range of tasks and applications, making them an essential component in many industries.
editor by CX 2023-09-25