Right Angle Shaft K Series Vertical Bevel Gear Industrial Gearbox
|Rated Torque||Up to 50000N.m|
|Gear Arrangement||Bevel Helical Hardened Gearbox|
|Input Speed||50HZ or 60HZ of 4Pole,6Pole and 8pole|
|Installation Form||Flange Mounted, Foot Mounted or Torque Arm Mounted|
(1) Input mode: coupled motor, belted motor, input shaft or connection flange.
(2) Right angle output.
(3) Compact structure.
(4) Rigid tooth face.
(5) Carrying greater torque, high loading capacity.
(6) High precision gear, ensuring the unit to operate stably, smooth transmission.
(7) Low noise, long lifespan.
(8) Large overlap coefficient, abrasion resistant.
The products are widely applied in electricity, coal, cement, metallurgy, harbor, agriculture, shipping, lifting, environment protection, stage, logistic, weaving, paper making, light industry, plastics and other regions.
1. All input/ output shafts are plated so that can prevent them to rusting.
2. The shaft mounts have labyrinth sealing on the conveyor end and input shaft end so that the oil seal is safe from contamination.
3. High efficiency.
Our gearbox units now are in higher load capacity as the gears have been redesigned.
4. Strong capacity of being overloaded.
Our gearbox units now are in higher load capacity as the gears have been redesigned.
5. Long service life.
Life of main parts of gearbox (except wearing parts) should not be less than 20, 000 hours.
6. Anti-leaking oil.
The front end of the shaft mount has a hub cover to protect the front oil seal as well as moving part of the gearbox.
7. Simple structure and convenient to be installed and maintained
8. Small volume
9. Widely application
K series gear units are available in the following designs:
KAZ..Y..Short-flange-mounted helical-bevel gear units with hollow shaft
K…Y…Foot-mounted helical-bevel gear units with CZPT shaft
KAT…Y…Torque-arm-mounted helical-bevel gear units with hollow shaft
KAB…Y…Foot-mounted helical-bevel gear units with hollow shaft
K(KF,KA,KAF,KAB,KAZ)S…Shaft input helical-bevel gear units
KA…Y…Helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)R..Y..Combinatorial helical-bevel gear units
KF…Y…Flange-mounted helical-bevel gear units with CZPT shaft
KA(K, KF ,KAF ,KAZ)S…R…Shaft input combinatorial helical-bevel gear units
KAF…Y…Flange-mounted helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)…Y…When equipping the user’s motor or the special 1 ,the flange is required to be connected
||K(A)||K(F)||Input power range||Output speed||Output torque|
|Flange-mounted||0.18-200kw||0.1-270r/min||Up to 50000Nm|
Input power rating and maximum torque:
||K KA KF KAF KAZ KAT KAB|
|Input power rating(kw)
Gear unit weight:
The weights are mean values, only for reference.
Maximum torque means the biggest 1 of the maximum torque related to the different ratio for the specified size.
Our company :
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you have any demand for our products please feel free to contact me.
|Function:||Change Drive Torque, Speed Changing, Speed Reduction|
|Hardness:||Hardened Tooth Surface|
Choosing Lubrication for Angle Gearboxes
When selecting lubrication for angle gearboxes, several critical considerations should be taken into account:
- Operating Conditions: The operating environment, temperature range, and exposure to moisture or contaminants play a significant role in determining the type of lubricant needed.
- Load and Torque: The load-carrying capacity and torque requirements of the gearbox impact the choice of lubricant viscosity and additives.
- Speed: The speed of the gearbox influences the lubricant’s ability to form and maintain a protective film between gear surfaces.
- Materials: Consider the materials of the gears, bearings, and other components to ensure compatibility with the lubricant.
- Lubricant Type: Choose between oil and grease lubrication, considering factors like lubrication intervals, leakage, and sealing effectiveness.
- Viscosity: The lubricant’s viscosity should match the gearbox’s operational requirements, providing sufficient film thickness without causing excessive drag.
- Extreme Conditions: In extreme temperatures or harsh conditions, specialized lubricants with additives for high-temperature, low-temperature, or extreme-pressure performance may be necessary.
- Sealing: The gearbox’s sealing effectiveness impacts lubricant retention and protection against contaminants.
- Compatibility: Ensure that the chosen lubricant is compatible with any existing lubricants or residues to prevent chemical reactions.
- Maintenance: Consider ease of lubricant replenishment and maintenance intervals when selecting a lubrication solution.
Choosing the appropriate lubrication for angle gearboxes is essential to ensure smooth operation, minimize wear and friction, extend the gearbox’s lifespan, and maintain overall efficiency and reliability.
Impact of Gear Ratios on Performance of Angle Gearboxes
Gear ratios play a significant role in determining the performance of angle gearboxes. The gear ratio is a measure of how many revolutions the input shaft makes compared to the output shaft. Here’s how gear ratios impact the performance:
Torque and Speed Relationship: The gear ratio directly affects the relationship between torque and speed. In an angle gearbox, a higher gear ratio (such as 1:5) means that the output shaft will rotate fewer times than the input shaft but with greater force. Conversely, a lower gear ratio (such as 5:1) results in the output shaft spinning more times but with less force. This relationship is crucial for adapting the gearbox to specific application requirements.
Power Transmission: The right choice of gear ratio ensures efficient power transmission. If a high torque is required, a lower gear ratio is chosen to provide mechanical advantage. On the other hand, a higher gear ratio is selected for applications where higher rotational speed is essential. The gear ratio determines how effectively the gearbox can convert input power into the desired output power.
Application Adaptation: Gear ratios allow angle gearboxes to adapt to various applications. Different tasks require different combinations of torque and speed. By selecting the appropriate gear ratio, the gearbox can tailor its output to suit the specific demands of the task, optimizing efficiency and performance.
Overall, gear ratios in angle gearboxes provide a way to fine-tune the output characteristics, allowing them to fulfill a wide range of mechanical requirements across different industries and applications.
Angle Gearbox: Definition and Applications
An angle gearbox, also known as a bevel gearbox, is a mechanical device used to change the direction of rotation between two intersecting shafts while also transmitting power. It consists of bevel gears that have their teeth cut at an angle, allowing them to mesh smoothly at a 90-degree angle.
Angle gearboxes find various applications in mechanical systems where a change in direction is required:
- Automotive Industry: Angle gearboxes are used in vehicles to transfer power from the engine to the rear wheels, especially in vehicles with front-wheel drive and all-wheel drive configurations.
- Industrial Machinery: They are used in industrial machinery to redirect power transmission in applications like conveyor systems, cranes, and other heavy machinery.
- Machine Tools: Angle gearboxes are used in machine tools to change the direction of rotation and enable different machining operations.
- Agricultural Equipment: They find use in agricultural equipment such as tractors and combines for changing the direction of power transmission in various implements.
- Marine Applications: Angle gearboxes are utilized in marine systems for transferring power between the engine and propellers, adjusting the direction of thrust.
- Renewable Energy: In wind turbines, angle gearboxes help redirect the rotational motion of the wind turbine’s blades into the generator for electricity generation.
- Construction Equipment: Angle gearboxes are employed in construction machinery for tasks like concrete mixing, lifting, and more.
Angle gearboxes play a pivotal role in various mechanical applications, enabling power transmission while changing the direction of rotation, allowing for the efficient operation of complex systems.
editor by CX 2023-09-06