90° angle high torque Planetary Gearbox for Servo Motor
This helical planetary gearbox is used for servo motor and related device which need to reduce speed or enlarge torque! CZPT helical planetary gearboxes external diameter from 64 to 110, gear ratio from 3 to 100! It has high precision and are widely used with servo motor such like Panasonnic,Fuji, Mitsubishi, Omran,Delta, Teco.
(1).The output shaft is made of large size,large span double bearing design,output shaft and planetary arm bracket as a whole.The input shaft is placed directly on the planet arm bracket to ensure that the reducer has high operating accuracy and maximum torsional rigidity.
(2).Shell and the inner ring gear used integrated design,quenching and tempering after the processing of the teeth so that it can achieve high torque,high precision,high wear resistance.Moreover surface nickel-plated anti-rust treatment,so that its corrosion resistance greatly enhanced.(3).The planetary gear transmission employs full needle roller without retainer to increase the contact surface,which greatly upgrades structural rigidity and service life.
(4).The gear is made of Japanese imported material.After the metal cutting process,the vacuum carburizing heat treatment to 58-62HRC. And then by the hobbing,Get the best tooth shape,tooth direction,to ensure that the gear of high precision and good impact toughness.
(5).Input shaft and sun gear integrated structure,in order to improve the operation accuracy of the reducer.
1.With bevel gear reversing mechanism,right angle steering output is realized;
2.Square flange output,standard size;
3.The input specification are complete and there are many choices;
4.Spur transmission ,single cantilever structurer,design simple,high cost performance;
5.Keyway can be opened in the force shaft;
6.stable operation,low noise;
10.Support custom according to drawings or samples
|Max. Torque||Nm||1.5times rated torque|
|Emergency Stop Torque||Nm||2.5times rated torque|
|Max. Radial Load||N||240||450||1240|
|Max. Axial Load||N||220||430||1000|
|Rated Input Speed||rpm||4000||3500||3500|
|Average Life Time||h||20000|
|Efficiency Of Full Load||%||L1≥95% L2≥92%|
|Moment Of Inertia Table||L1||3||Kg*cm2||0.46||1.73||12.78|
|Degree Of Protection||IP65|
|Operation Temprature||ºC||– 10ºC to -90ºC|
Packaging & Shipping
|lead time||7-10 working days as usual,15 days in busy season,it will based on the detailed order quantity|
|Delivery of samples||by DHL,Fedex,UPS,TNT,EMS|
|Application:||Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Machine Tool Manufacturing|
|Hardness:||Hardened Tooth Surface|
|Gear Shape:||Spur Gear|
Variations in Angle Gearbox Designs for Specific Tasks and Applications
Yes, angle gearbox designs can vary to suit specific tasks and applications across different industries. Manufacturers offer a range of angle gearbox configurations to address various requirements. Some common variations include:
- Right Angle Gearboxes: These angle gearboxes have input and output shafts at a 90-degree angle. They are often used in applications where space is limited, such as conveyor systems and packaging machinery.
- Worm Gear Angle Gearboxes: These gearboxes incorporate a worm gear arrangement, providing high gear reduction ratios. They are suitable for applications that require precise speed control, such as conveyor systems and material handling equipment.
- Bevel Gear Angle Gearboxes: Bevel gearboxes use intersecting shafts and conical g
Energy Efficiency Contribution of Angle Gearboxes
Angle gearboxes play a crucial role in enhancing energy efficiency in various machinery and equipment by:
- Optimized Power Transmission: Angle gearboxes efficiently transmit power between non-aligned input and output shafts, minimizing energy losses due to misalignment.
- Reduced Friction: Precision-engineered gear tooth profiles and high-quality lubrication reduce friction and energy dissipation within the gearbox.
- Customizable Gear Ratios: Tailoring gear ratios to specific applications allows for optimal matching of output speed and torque requirements, minimizing unnecessary energy consumption.
- Minimized Backlash: Advanced designs and manufacturing techniques in angle gearboxes reduce backlash, leading to smoother operation and improved energy efficiency.
- Compact Designs: Angle gearboxes enable space-saving layouts and component integration, enhancing overall system efficiency.
- High-Quality Bearings: Quality bearings reduce friction and ensure efficient rotation of gears, contributing to energy-efficient operation.
- Customizable Designs: Manufacturers offer angle gearbox designs optimized for specific tasks, allowing users to select the most energy-efficient solution.
- Lubrication Efficiency: Proper lubrication in angle gearboxes reduces internal losses due to friction and enhances overall energy efficiency.
- Minimized Heat Generation: Efficient power transmission and reduced friction in angle gearboxes result in less heat generation, further improving energy efficiency.
By effectively managing power transmission, reducing energy losses, and offering customizable solutions, angle gearboxes contribute significantly to the energy efficiency of various machinery and equipment.
ears to redirect motion at different angles. They are commonly found in automotive drivetrains, printing machines, and power tools.
- Hypoid Gear Angle Gearboxes: Hypoid gearboxes feature offset axes a
Selecting the Right Angle Gearbox for an Application
Choosing the appropriate angle gearbox for a specific application involves considering several key factors to ensure optimal performance and reliability:
- Application Requirements: Determine the required torque, speed, and power output of the gearbox to match the demands of the application.
- Input and Output Angles: Identify the desired input and output angles for the gearbox to ensure it can effectively redirect motion as needed.
- Space Constraints: Evaluate the available space to select a gearbox that fits within the allocated area.
- Gearbox Type: Choose the suitable gearbox type (e.g., right angle, bevel, worm, hypoid) based on the application’s specific needs.
- Load Conditions: Consider factors such as load variation, shock loads, and continuous vs. intermittent operation to determine gearbox durability.
- Environmental Conditions: Account for factors like temperature, humidity, and exposure to contaminants, which can affect gearbox performance and lifespan.
- Efficiency: Evaluate the gearbox’s efficiency, as lower efficiency may result in more energy consumption and heat generation.
- Mounting and Installation: Ensure that the gearbox can be easily mounted and integrated into the existing system.
- Maintenance and Servicing: Consider the ease of maintenance, accessibility to components, and availability of replacement parts.
- Budget: Compare the cost of the gearbox with its features and benefits to determine its overall value for the application.
By carefully considering these factors, engineers and designers can select the right angle gearbox that best meets the requirements of the specific application, ensuring optimal performance and longevity.
nd helical gear teeth, allowing them to handle larger variations in input and output angles. They are used in automotive applications, heavy machinery, and industrial equipment.
- Customized Angle Gearboxes: Some manufacturers offer customized angle gearbox solutions tailored to specific applications. These gearboxes are designed to meet unique requirements, such as specific torque, speed, or space limitations.
Overall, the variations in angle gearbox designs enable them to be versatile and adaptable to a wide range of tasks and applications, making them an essential component in many industries.
editor by CX 2023-08-23