S series Helical Geared Motor Characteristics
- High efficiency: 75%-80%;
- High technology: the helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency.
- High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
- High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. Technical parameters
|Mounting type||Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm.|
|Input Method||Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor|
|Brake Release||HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)|
|Thermistor||TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
|Mounting Position||M1, M2, M3, M4, M5, M6|
|Output shaft dis.||20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm,|
|Housing material||HT200 high-strength cast iron from R37,47,57,67,77,87|
|Housing material||HT250 High strength cast iron from R97 107,137,147,
|Heat treatment technology||carbonitriding and hardening treatment|
|Single Stage Efficiency||75%-80%|
|Protection Class||IP55, F class|
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
|Function:||Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction|
|Hardness:||Hardened Tooth Surface|
Ensuring Precision of Gear Tooth Profiles in Angle Gearboxes
Manufacturers employ various techniques and processes to ensure the precision of gear tooth profiles in angle gearboxes:
- Advanced Manufacturing Technologies: Modern manufacturing technologies such as CNC machining and gear hobbing are used to precisely shape gear teeth. Computer-controlled processes enable accurate replication of gear tooth profiles.
- High-Quality Materials: High-quality materials are selected to create gears that can withstand the stresses and loads they will experience during operation. High-grade metals and alloys are commonly used.
- Quality Control and Inspection: Rigorous quality control measures involve inspecting gear tooth profiles using specialized equipment like coordinate measuring machines (CMMs) and gear analyzers. This ensures that the dimensions and profiles meet the required specifications.
- Tooth Profile Design Software: Engineering software is used to design gear tooth profiles with precision. Computer-aided design (CAD) software allows engineers to model gear teeth accurately before manufacturing.
- Heat Treatment: Gears are often subjected to heat treatment processes such as carburizing or nitriding to enhance their surface hardness, durability, and resistance to wear.
The combination of advanced manufacturing techniques, strict quality control, and the use of quality materials helps manufacturers achieve the necessary precision in gear tooth profiles. This precision is critical to ensure smooth and efficient power transmission, minimal noise, and extended gearbox lifespan.
Essential Maintenance Practices for Prolonging the Lifespan of Angle Gearboxes
Maintaining angle gearboxes is vital to ensure their longevity and optimal performance. Here are some essential maintenance practices:
- Lubrication: Regularly check and replenish lubrication to minimize friction and wear between gears and bearings. Use the recommended lubricant and follow the manufacturer’s guidelines.
- Sealing: Ensure that seals and gaskets are in good condition to prevent contaminants from entering the gearbox and causing damage. Replace seals if they show signs of wear or leakage.
- Inspection: Periodically inspect the gearbox for signs of wear, damage, or unusual noise during operation. Address any issues promptly to prevent further damage.
- Alignment: Ensure proper alignment of the gearbox with connected components to prevent excessive load on gears and bearings. Misalignment can lead to premature wear and reduced efficiency.
- Tightening: Check and tighten bolts, fasteners, and mounting hardware to prevent loosening due to vibrations. Loose components can lead to misalignment and damage.
- Cleaning: Keep the exterior of the gearbox clean to prevent the accumulation of dirt and debris, which can affect cooling and ventilation.
- Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within recommended limits. Excessive heat can degrade lubricants and lead to premature wear.
- Replacement of Wear Parts: Replace worn or damaged components, such as gears, bearings, and seals, with high-quality replacements to maintain optimal performance.
- Proper Usage: Operate the gearbox within its specified load and speed limits. Avoid overloading the gearbox, as this can lead to premature failure.
Following these maintenance practices helps prolong the lifespan of angle gearboxes, reduce the risk of unexpected failures, and ensure consistent and efficient operation in various mechanical applications.
Contribution of Angle Gearboxes to Changing Rotational Direction
Angle gearboxes, also known as bevel gearboxes, play a significant role in altering the direction of rotational motion in mechanical systems. They achieve this by utilizing specially designed bevel gears that have their teeth cut at an angle, typically 90 degrees. This angled configuration allows the gears to mesh smoothly while transmitting power between intersecting shafts at different angles.
Here’s how angle gearboxes contribute to changing the direction of rotational motion:
- Meshing of Bevel Gears: Angle gearboxes consist of two bevel gears with intersecting shafts. The gears have teeth that are cut in a way that enables them to mesh together when the shafts are at an angle, usually perpendicular to each other.
- Transfer of Torque: When one bevel gear receives rotational input from a source, it transmits torque to the second bevel gear through the meshing of their teeth. This transfer of torque allows power to be transmitted from one shaft to the other.
- Change in Direction: As the first bevel gear rotates, it drives the second bevel gear to rotate in a direction that is perpendicular to the input shaft. This change in direction of rotation is a fundamental function of angle gearboxes.
- Multiple Configurations: Angle gearboxes come in various configurations to accommodate different angles between shafts, including right angle (90 degrees), acute angles, and obtuse angles. This versatility allows them to adapt to diverse applications.
Angle gearboxes are crucial components in mechanical systems where the input and output shafts need to be oriented at different angles. Their ability to smoothly change the direction of rotational motion makes them valuable in a wide range of industries and applications.
editor by CX 2023-10-10