Product Description

90° angle high torque Planetary Gearbox for Servo Motor

This helical planetary gearbox is used for servo motor and related device which need to reduce speed or enlarge torque! CZPT helical planetary gearboxes external diameter from 64 to 110, gear ratio from 3 to 100! It has high precision and are widely used with servo motor such like Panasonnic,Fuji, Mitsubishi, Omran,Delta, Teco.

Product Description

Description:
(1).The output shaft is made of large size,large span double bearing design,output shaft and planetary arm bracket as a whole.The input shaft is placed directly on the planet arm bracket to ensure that the reducer has high operating accuracy and maximum torsional rigidity.
(2).Shell and the inner ring gear used integrated design,quenching and tempering after the processing of the teeth so that it can achieve high torque,high precision,high wear resistance.Moreover surface nickel-plated anti-rust treatment,so that its corrosion resistance greatly enhanced.(3).The planetary gear transmission employs full needle roller without retainer to increase the contact surface,which greatly upgrades structural rigidity and service life.
(4).The gear is made of Japanese imported material.After the metal cutting process,the vacuum carburizing heat treatment to 58-62HRC. And then by the hobbing,Get the best tooth shape,tooth direction,to ensure that the gear of high precision and good impact toughness.
(5).Input shaft and sun gear integrated structure,in order to improve the operation accuracy of the reducer.

Product Parameters

Characteristic:

1.With bevel gear reversing mechanism,right angle steering output is realized;
2.Square flange output,standard size;
3.The input specification are complete and there are many choices;
4.Spur transmission ,single cantilever structurer,design simple,high cost performance;
5.Keyway can be opened in the force shaft;
6.stable operation,low noise;
7.Size range:60-120mm
8.Ratio range:3-100;
9.Backlash:8-16arcmin;
10.Support custom according to drawings or samples

Specifications PVFN60 PVFN90 PVFN120
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 450 1240
Max. Axial Load N 220 430 1000
Torsional Rigidity Nm/arcmin 1.8 4.85 11
Max.Input Speed rpm 8000 6000 6000
Rated Input Speed rpm 4000 3500 3500
Noise dB ≤58 ≤60 ≤65
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%       L2≥92%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 1.73 12.78
4 Kg*cm2 0.46 1.73 12.78
5 Kg*cm2 0.46 1.73 12.78
7 Kg*cm2 0.41 1.42 11.38
10 Kg*cm2 0.41 1.42 11.38
L2 12 Kg*cm2 0.44 1.49 12.18
15 Kg*cm2 0.44 1.49 12.18
16 Kg*cm2 0.72 1.49 12.18
20 Kg*cm2 0.44 1.49 12.18
25 Kg*cm2 0.44 1.49 12.18
28 Kg*cm2 0.44 1.49 12.18
30 Kg*cm2 0.44 1.49 12.18
35 Kg*cm2 0.44 1.49 12.18
40 Kg*cm2 0.44 1.49 12.18
50 Kg*cm2 0.34 1.25 11.48
70 Kg*cm2 0.34 1.25 11.48
100 Kg*cm2 0.34 1.25 11.48
Technical Parameter Level Ratio   PVFN60 PVFN90 PVFN120
Rated Torque L1 3 Nm 27 96 161
4 Nm 40 122 210
5 Nm 40 122 210
7 Nm 34 95 170
10 Nm 16 56 86
L2 12 Nm 27 96 161
15 Nm 27 96 161
16 Nm 40 122 210
20 Nm 40 122 210
25 Nm 40 122 210
28 Nm 40 122 210
30 Nm 27 96 161
35 Nm 40 122 210
40 Nm 40 122 210
50 Nm 40 122 210
70 Nm 34 95 170
100 Nm 16 56 86
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 1.7 4.4 12
L2 kg 1.9 5 14

Company Profile

Packaging & Shipping

lead time 7-10 working days as usual,15 days in busy season,it will based on the detailed order quantity
Delivery of samples by DHL,Fedex,UPS,TNT,EMS

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Machine Tool Manufangle gearbox

Essential Maintenance Practices for Prolonging the Lifespan of Angle Gearboxes

Maintaining angle gearboxes is vital to ensure their longevity and optimal performance. Here are some essential maintenance practices:

  • Lubrication: Regularly check and replenish lubrication to minimize friction and wear between gears and bearings. Use the recommended lubricant and follow the manufacturer’s guidelines.
  • Sealing: Ensure that seals and gaskets are in good condition to prevent contaminants from entering the gearbox and causing damage. Replace seals if they show signs of wear or leakage.
  • Inspection: Periodically inspect the gearbox for signs of wear, damage, or unusual noise during operation. Address any issues promptly to prevent further damage.
  • Alignment: Ensure proper alignment of the gearbox with connected components to prevent excessive load on gears and bearings. Misalignment can lead to premature wear and reduced efficiency.
  • Tightening: Check and tighten bolts, fasteners, and mounting hardware to prevent loosening due to vibrations. Loose components can lead to misalignment and damage.
  • Cleaning: Keep the exterior of the gearbox clean to prevent the accumulation of dirt and debris, which can affect cooling and ventilation.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within recommended limits. Excessive heat can degrade lubricants and lead to premature wear.
  • Replacement of Wear Parts: Replace worn or damaged components, such as gears, bearings, and seals, with high-quality replacements to maintain optimal performance.
  • Proper Usage: Operate the gearbox withinangle gearbox

    Optimizing Conveyor System Efficiency with Angle Gearboxes

    Angle gearboxes play a crucial role in enhancing the efficiency of conveyor systems in various industries:

    1. Direction Changes: Conveyor systems often require changes in direction to navigate through a facility. Angle gearboxes enable smooth and precise redirection of the conveyor belts without causing unnecessary strain on the system.

    2. Speed Control: Angle gearboxes allow for precise adjustment of the rotational speed of conveyor belts. This is essential for maintaining consistent material flow and preventing jams or spillage.

    3. Load Distribution: In large conveyor systems, loads may not be evenly distributed. Angle gearboxes can help balance the load distribution among multiple conveyor belts, optimizing the system’s overall efficiency.

    4. Motion Synchronization: When multiple conveyor belts work in tandem, angle gearboxes ensure synchronized movement, preventing collisions and optimizing the overall workflow.

    5. Vertical Conveying: Incline or decline conveyor sections require precise control to prevent items from sliding or tumbling. Angle gearboxes provide the necessary torque and control for efficient vertical movement.

    6. Compact Design: Angle gearboxes’ compact and space-saving design allows conveyor systems to be efficiently integrated into existing production layouts.

    7. Energy Efficiency: By optimizing motion control and reducing friction losses, angle gearboxes contribute to energy-efficient conveyor operation.

    8. Reduced Maintenance: Well-designed angle gearboxes minimize wear and tear, leading to reduced maintenance needs and extended system lifespan.

    By incorporating angle gearboxes into conveyor systems, industries can achieve smoother operation, precise control, energy savings, and overall increased productivity.

    its specified load and speed limits. Avoid overloading the gearbox, as this can lead to premature failure.

Following these maintenance practices helps prolong the lifespan of angle gearboxes, reduce the risk of unexpected failures, and ensure consistent and efficient operation in various mechanical applications.

acturing

Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Spur Gear
Step: Single-Step
Samples:
US$ 392/set
1 set(Min.Order)

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Customization:
Available

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angle gearbox

Variations in Angle Gearbox Designs for Specific Tasks and Applications

Yes, angle gearbox designs can vary to suit specific tasks and applications across different industries. Manufacturers offer a range of angle gearbox configurations to address various requirements. Some common variations include:

  • Right Angle Gearboxes: These angle gearboxes have input and output shafts at a 90-degree angle. They are often used in applications where space is limited, such as conveyor systems and packaging machinery.
  • Worm Gear Angle Gearboxes: These gearboxes incorporate a worm gear arrangement, providing high gear reduction ratios. They are suitable for applications that require precise speed control, such as conveyor systems and material handling equipment.
  • Bevel Gear Angle Gearboxes: Bevel gearboxes use intersecting shafts and conical gears to redirect motion at different angles. They are commonly found in automotive drivetrains, printing machines, and power tools.
  • Hypoid Gear Angle Gearboxes: Hypoid gearboxes feature offset axes and helical gear teeth, allowing them to handle larger variations in input and output angles. They are used in automotive applications, heavy machinery, and industrial equipment.
  • Customized Angle Gearboxes: Some manufacturers offer customized angle gearbox solutions tailored to specific applications. These gearboxes are designed to meet unique requirements, such as specific torque, speed, or space limitations.

Overall, the variations in angle gearbox designs enable them to be versatile and adaptable to a wide range of tasks and applications, making them an essential component in many industries.

China Standard 90° Angle High Torque Planetary Gearbox for Servo Motor   planetary gearbox	China Standard 90° Angle High Torque Planetary Gearbox for Servo Motor   planetary gearbox
editor by CX 2023-08-22