Product Description
Right Angle 142mm ZBR Series Precision Helical Gear Planetary Gearbox
Product Description
The high-precision planetary gearbox adopts helical gear design, and is used in various control transmission fields with servo motors, such as precision machine tools, laser cutting equipment, battery processing equipment, etc. It has the advantages of input and output integrated structure, large torque and high precision. The backlash of the ZBR series is less than 6 arc.min and the reduction ratio covers 3~20.
The Product Advantages of Planetary Gearbox:
1.Flexible structure design, in line with various working conditions.
2.Ring gear processing technology: Using internal gear slotting machine and hobbing machine; the precision of ring gear after processing can reach GB7.
3.Hardened gear secondary scraping technology: secondary high-speed dry cutting of gear eliminates gear deformation caused by heat treatment. Gear accuracy can reach GB6.
4.Reliable backlash testing.
Product Parameters
| SPECIFICATIONS | STAGE | RATIO | 060ZBR | 090ZBR | 115ZBR | 142ZBR | 180ZBR | ||||
| RATED OUTPUT TORQUE | N.M | 1 | 3 | 36 | 90 | 195 | 342 | 588 | |||
| 4 | 48 | 120 | 260 | 520 | 1040 | ||||||
| 5 | 60 | 150 | 325 | 650 | 1200 | ||||||
| 6 | 55 | 150 | 310 | 600 | 1100 | ||||||
| 7 | 50 | 140 | 300 | 550 | 1100 | ||||||
| 8 | 45 | 120 | 260 | 500 | 1000 | ||||||
| 9 | 40 | 100 | 230 | 450 | 900 | ||||||
| 10 | 40 | 100 | 230 | 450 | 900 | ||||||
| 14 | 42 | 140 | 300 | 550 | 1100 | ||||||
| 20 | 40 | 100 | 230 | 450 | 900 | ||||||
| Scram Torque | N.m | 1 | 3-200 | 3 times of rated torque | |||||||
| Rated speed | rpm | 1 | 3-200 | 5000 | 4000 | 4000 | 3000 | 3000 | |||
| Max speed | rpm | 1 | 3-200 | 10000 | 8000 | 8000 | 6000 | 6000 | |||
| Backlash P0 | arcmin | 1 | 3-20 | – | ≤2 | ≤2 | ≤2 | ≤2 | |||
| Backlash P1 | arcmin | 1 | 3-20 | ≤4 | ≤4 | ≤4 | ≤4 | ≤4 | |||
| Backlash P2 | arcmin | 1 | 3-20 | ≤6 | ≤6 | ≤6 | ≤6 | ≤6 | |||
| Torsional Rigidity | N.M/arcmin | 1 | 3-200 | 7 | 14 | 25 | 50 | 145 | |||
| Allow radial | N | 1 | 3-200 | 1530 | 3250 | 6700 | 9400 | 14500 | |||
| Allow axial | N | 1 | 3-200 | 630 | 1300 | 3000 | 4000 | 6200 | |||
| Life | hr | 1 | 3-200 | 20000 | |||||||
| Efficiency η | % | 1 | 3-20 | ≥95% | |||||||
| Weight | kg | 1 | 3-20 | 2.1 | 6.4 | 13 | 24.5 | 51 | |||
| Temperature | ºC | 1 | 3-200 | -10ºC~+90ºC | |||||||
| Lubrication | 1 | 3-200 | SYNTHETIC LUBRICATING GREASE | ||||||||
| Protection grade | 1 | 3-200 | IP 65 | ||||||||
| Assembly | Easy and simple | ||||||||||
| Noise( L=1M) | dB(A) | 1 | 3-200 | ≤63 | ≤65 | ≤68 | ≤70 | ≤72 | |||
Outline Drawing:
| Product type | D1 | D2 | D3h6 | D4g6 | D5 | D6 | D7 | L1 | L2 | L3 | L4 | L5 | L6 | L7 |
| 142ZBR | 165 | 11 | 40 | 130 | 75 | M16×2P | 185 | 142 | 97 | 15 | 3 | 63 | 5 | 12 |
| L8 | L9 | C14 | C24 | C34 | C44 | C54G6 | C64 | C74 | C84 | C94 | C104 | B1h9 | H1 | |
| 333 | 36 | 165 | M10X1.5P | ≤38 | 60 | 130 | 6 | 142 | 22.5 | 235.5 | 15 | 12 | 43 |
Parts:
Compact output shaft mechanism
It adopts the design of output shaft integrated system, compact structure, high rigidity, and it can withstand large impact. Place the input coupling and the sun gear at the center of the output shaft to improve the concentricity of the components, thereby effectively controlling the gear clearance and improving the backlash of the whole gearbox.
Ring gear structure
The integral structure of the ring gear and the output flange improves its rigidity and reduces misassembly.
Bevel gear type
The allowable output torque is 30% higher than that of spur gears. Strict control of the gears ensures high-precision running backlash.
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Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you ! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery, servo motor gearbox |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Right Angel |
| Hardness: | Hardened Tooth Surface |
| Installation: | all directions |
| Step: | Double-Step |
| Samples: |
US$ 910/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Customization of Angle Gearboxes for Industrial Needs
Yes, angle gearboxes can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to tailor angle gearboxes to the unique demands of various applications:
- Gear Ratio Selection: Gear ratio customization allows the gearbox to achieve the desired speed reduction or increase based on the specific application’s requirements.
- Mounting Configurations: Manufacturers can design angle gearboxes with various mounting options to ensure seamless integration into different machinery setups.
- Output Shaft Options: Customizing the output shaft design enables compatibility with specific components or systems.
- Sealing and Protection: Gearboxes can be customized with specialized sealing and protection mechanisms to ensure optimal performance in harsh environments.
- Materials and Coatings: Depending on the application’s demands, manufacturers can select appropriate materials and coatings for enhanced durability and corrosion resistance.
- Special Features: Custom features such as built-in sensors, lubrication systems, or noise reduction measures can be added to meet specific operational requirements.
Customization ensures that angle gearboxes can effectively fulfill their intended roles in various industries, from automotive and aerospace to robotics and manufacturing. By tailoring the gearbox design to match specific needs, companies can achieve optimal performance, efficiency, and reliability in their applications.
Handling Load and Torque Variations in Angle Gearboxes
Angle gearboxes are designed to handle variations in load and torque during operation effectively. They employ several mechanisms to ensure smooth performance and prevent damage:
- Built-in Strength: Angle gearboxes are constructed with durable materials and precision engineering to withstand varying loads and torques. The materials used, such as high-quality metals and alloys, contribute to the gearbox’s ability to handle different levels of stress.
- High Torque Capacity: Many angle gearboxes are designed with high torque capacities to handle heavy loads without compromising performance. This allows them to transmit power efficiently even when subjected to sudden changes in load.
- Clutches and Brakes: Some angle gearboxes are equipped with clutches and brakes that allow for controlled engagement and disengagement of the gearbox. These features help manage torque variations and protect the gearbox from sudden shocks or overloads.
- Variable Gear Ratios: Angle gearboxes often have the ability to switch between different gear ratios. This flexibility allows the gearbox to adjust to changing torque requirements, ensuring that the output maintains the desired level of torque and speed.
- Feedback and Control Systems: In modern applications, angle gearboxes can be integrated with feedback and control systems that continuously monitor torque and load conditions. These systems can make real-time adjustments to the gearbox’s operation to accommodate variations and prevent overload.
By combining these features and mechanisms, angle gearboxes can effectively manage fluctuations in load and torque, making them suitable for applications where the conditions may change dynamically. This adaptability enhances the reliability and longevity of the gearbox while maintaining consistent performance.
Benefits of Using Angle Gearboxes in Industrial and Automotive Systems
Angle gearboxes, also known as bevel gearboxes, offer several advantages when incorporated into industrial and automotive systems. These benefits contribute to enhanced functionality, efficiency, and reliability. Here are the key advantages:
- Directional Change: The primary advantage of angle gearboxes is their ability to change the direction of rotational motion. They allow power to be transmitted smoothly between intersecting shafts that are oriented at different angles, enabling the efficient transfer of motion and torque.
- Space Efficiency: Angle gearboxes are compact and space-saving solutions for transmitting power around corners or in tight spaces. They eliminate the need for complex mechanical linkages, optimizing the layout and design of equipment.
- Torque Transmission: Bevel gears within angle gearboxes are capable of transmitting high levels of torque, making them suitable for applications that require the transfer of significant rotational force.
- Customization: Angle gearboxes are available in various configurations, allowing them to be tailored to specific angle requirements and application needs. This customization enhances their versatility and adaptability.
- Smooth Operation: Well-designed angle gearboxes provide smooth and efficient motion transmission, minimizing vibrations and reducing wear and tear on components.
- High Efficiency: The meshing of bevel gears within angle gearboxes results in efficient power transmission with minimal energy losses.
- Diverse Applications: Angle gearboxes find applications in industries such as automotive, manufacturing, aerospace, robotics, agriculture, and more. They are used in steering systems, differentials, rotary tables, conveyor systems, and other critical mechanisms.
- Reliability: Properly designed and maintained angle gearboxes offer reliable operation over an extended lifespan. High-quality materials and precision manufacturing contribute to their durability.
Overall, angle gearboxes are versatile components that play a crucial role in redirecting rotational motion while providing numerous benefits to industrial and automotive systems. Their impact on efficiency, space utilization, and motion transmission makes them essential in various mechanical applications.
editor by CX 2024-04-23