Product Description
Detailed Photos
Product Description
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
Product Description
classification: Type K: K37, K47, K57, K67, K77, K87, K97, K107, K127, K157, K167, K187 KA type: KA37, KA47, KA57, KA67, KA77,
KA87, KA97, KA107, KA127, KA157, KA167, KA187 KF type: KF37, KF47, KF57, KF67, KF77, KF87, KF97, KF107, KF127, KF157, KF167, KF187
KAF type: KAF37, KAF47, KAF57, KAF67, KAF77, KAF87, KAF97, KAF107, KAF127, KAF157, KAF167, KAF187 KAZ type: KAZ37, KAZ47, KAZ57,
KAZ67, KAZ77, KAZ87, KAZ97, KAZ107, KAZ127, KAZ157, KAZ167, KAZ187 KAT type: KAT37 KAT47 KAT57, KAT67, KAT77, KAT87, KAT97,
KAT107, KAT127, KAT157, KAT167, KAT187 KAB type: KAB37, KAB47, KAB57, KAB67, KAB77, KAB87, KAB97, KAB107, KAB127, KAB157, KAB167,
KAB187 K37R17, K47R37, K57R37, K67R37, K77R37, K87R57, K97R57, K107R77, K127R77, K127R87, K157R97, K167R97, K187R97, K157R107,
K167R107, K187R107.
Our process of production
Our product line
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
Optimizing Conveyor System Efficiency with Angle Gearboxes
Angle gearboxes play a crucial role in enhancing the efficiency of conveyor systems in various industries:
1. Direction Changes: Conveyor systems often require changes in direction to navigate through a facility. Angle gearboxes enable smooth and precise redirection of the conveyor belts without causing unnecessary strain on the system.
2. Speed Control: Angle gearboxes allow for precise adjustment of the rotational speed of conveyor belts. This is essential for maintaining consistent material flow and preventing jams or spillage.
3. Load Distribution: In large conveyor systems, loads may not be evenly distributed. Angle gearboxes can help balance the load distribution among multiple conveyor belts, optimizing the system’s overall efficiency.
4. Motion Synchronization: When multiple conveyor belts work in tandem, angle gearboxes ensure synchronized movement, preventing collisions and optimizing the overall workflow.
5. Vertical Conveying: Incline or decline conveyor sections require precise control to prevent items from sliding or tumbling. Angle gearboxes provide the necessary torque and control for efficient vertical movement.
6. Compact Design: Angle gearboxes’ compact and space-saving design allows conveyor systems to be efficiently integrated into existing production layouts.
7. Energy Efficiency: By optimizing motion control and reducing friction losses, angle gearboxes contribute to energy-efficient conveyor operation.
8. Reduced Maintenance: Well-designed angle gearboxes minimize wear and tear, leading to reduced maintenance needs and extended system lifespan.
By incorporating angle gearboxes into conveyor systems, industries can achieve smoother operation, precise control, energy savings, and overall increased productivity.
Impact of Gear Ratios on Performance of Angle Gearboxes
Gear ratios play a significant role in determining the performance of angle gearboxes. The gear ratio is a measure of how many revolutions the input shaft makes compared to the output shaft. Here’s how gear ratios impact the performance:
Torque and Speed Relationship: The gear ratio directly affects the relationship between torque and speed. In an angle gearbox, a higher gear ratio (such as 1:5) means that the output shaft will rotate fewer times than the input shaft but with greater force. Conversely, a lower gear ratio (such as 5:1) results in the output shaft spinning more times but with less force. This relationship is crucial for adapting the gearbox to specific application requirements.
Power Transmission: The right choice of gear ratio ensures efficient power transmission. If a high torque is required, a lower gear ratio is chosen to provide mechanical advantage. On the other hand, a higher gear ratio is selected for applications where higher rotational speed is essential. The gear ratio determines how effectively the gearbox can convert input power into the desired output power.
Application Adaptation: Gear ratios allow angle gearboxes to adapt to various applications. Different tasks require different combinations of torque and speed. By selecting the appropriate gear ratio, the gearbox can tailor its output to suit the specific demands of the task, optimizing efficiency and performance.
Overall, gear ratios in angle gearboxes provide a way to fine-tune the output characteristics, allowing them to fulfill a wide range of mechanical requirements across different industries and applications.
Angle Gearbox: Definition and Applications
An angle gearbox, also known as a bevel gearbox, is a mechanical device used to change the direction of rotation between two intersecting shafts while also transmitting power. It consists of bevel gears that have their teeth cut at an angle, allowing them to mesh smoothly at a 90-degree angle.
Angle gearboxes find various applications in mechanical systems where a change in direction is required:
- Automotive Industry: Angle gearboxes are used in vehicles to transfer power from the engine to the rear wheels, especially in vehicles with front-wheel drive and all-wheel drive configurations.
- Industrial Machinery: They are used in industrial machinery to redirect power transmission in applications like conveyor systems, cranes, and other heavy machinery.
- Machine Tools: Angle gearboxes are used in machine tools to change the direction of rotation and enable different machining operations.
- Agricultural Equipment: They find use in agricultural equipment such as tractors and combines for changing the direction of power transmission in various implements.
- Marine Applications: Angle gearboxes are utilized in marine systems for transferring power between the engine and propellers, adjusting the direction of thrust.
- Renewable Energy: In wind turbines, angle gearboxes help redirect the rotational motion of the wind turbine’s blades into the generator for electricity generation.
- Construction Equipment: Angle gearboxes are employed in construction machinery for tasks like concrete mixing, lifting, and more.
Angle gearboxes play a pivotal role in various mechanical applications, enabling power transmission while changing the direction of rotation, allowing for the efficient operation of complex systems.
editor by CX 2024-04-15