Product Description

Product Advantages

F Series Gearbox Reducer

Product name 

F series of the gearbox hollow shaft model F107 oil seal transmission gearbox reducer reduction

Warranty

1 years

Applicable Industries

Manufacturing Plant

Weight (KG)

50KG

Customized support

OEM

Gearing Arrangement

Helical

Output Torque

1.8-2430N.M

Input Speed

1440, 2800,960,750

Output Speed

0.5 to 200

Place of Origin

China

Product name

F Series Parallel Shaft Gearbox Reducer

Application

Hardened Tooth Surface

Installation

Horizontal Type

Layout

Coaxial

Gear Shape

Helical

Production Capacity

800-1500PCS /Month

Type

Gear Reduction Motor

Color

Blue,Sliver or Customized

Packing

Wooden Box

Six advantages

Our Advantages


–Modular design, wide transmission ratio coverage, fine and reasonable distribution; Force reducer

–There are 11 types of frame specifications from F.27-F.157, and the transmission power range is 0.12KW-200KW;

–The shape design is suitable for omnidirectional universal installation configuration;

–The transmission is relatively accurate, covering the range of 3.77-281.71, and can be selected as required;

–The gear is grinded by high-precision gear grinding machine, with balanced transmission, low noise, and interstage efficiency of 98%;

–The transmission ratio of the F.R.reducer is extended to 31431, which is specially designed for special low-speed occasions

Editing and broadcasting of main materials

–Box: cast iron;

–Gear: low carbon alloy steel, carbonitriding treatment (after fine grinding, keep the tooth surface hardness of 60HRC, hard layer thickness>0.5mm);

–Flat key: 45 steel, with surface hardness above 45HRC.

Surface painting:

–Cast iron: sprayed with RAL7031 grey blue paint.

Parameter editing broadcast

Power: 0.18KW~200KW

Torque: 3N · m ~ 22500N · m

F series parallel shaft reducer

F series parallel shaft reducer

Output speed: 0.06~374r/minF series parallel shaft reducer [1]

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Application: Motor, Motorcycle, Machinery, Agricultural machine
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Expansion, Parallel
Gear Shape: Bevel Gear
Step: Single-Step
Samples:
US$ 500/Piece
1 Piece(Min.Order)

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Request Sample

angle gearbox

Energy Efficiency Contribution of Angle Gearboxes

Angle gearboxes play a crucial role in enhancing energy efficiency in various machinery and equipment by:

  • Optimized Power Transmission: Angle gearboxes efficiently transmit power between non-aligned input and output shafts, minimizing energy losses due to misalignment.
  • Reduced Friction: Precision-engineered gear tooth profiles and high-quality lubrication reduce friction and energy dissipation within the gearbox.
  • Customizable Gear Ratios: Tailoring gear ratios to specific applications allows for optimal matching of output speed and torque requirements, minimizing unnecessary energy consumption.
  • Minimized Backlash: Advanced designs and manufacturing techniques in angle gearboxes reduce backlash, leading to smoother operation and improved energy efficiency.
  • Compact Designs: Angle gearboxes enable space-saving layouts and component integration, enhancing overall system efficiency.
  • High-Quality Bearings: Quality bearings reduce friction and ensure efficient rotation of gears, contributing to energy-efficient operation.
  • Customizable Designs: Manufacturers offer angle gearbox designs optimized for specific tasks, allowing users to select the most energy-efficient solution.
  • Lubrication Efficiency: Proper lubrication in angle gearboxes reduces internal losses due to friction and enhances overall energy efficiency.
  • Minimized Heat Generation: Efficient power transmission and reduced friction in angle gearboxes result in less heat generation, further improving energy efficiency.

By effectively managing power transmission, reducing energy losses, and offering customizable solutions, angle gearboxes contribute significantly to the energy efficiency of various machinery and equipment.

angle gearbox

Essential Maintenance Practices for Prolonging the Lifespan of Angle Gearboxes

Maintaining angle gearboxes is vital to ensure their longevity and optimal performance. Here are some essential maintenance practices:

  • Lubrication: Regularly check and replenish lubrication to minimize friction and wear between gears and bearings. Use the recommended lubricant and follow the manufacturer’s guidelines.
  • Sealing: Ensure that seals and gaskets are in good condition to prevent contaminants from entering the gearbox and causing damage. Replace seals if they show signs of wear or leakage.
  • Inspection: Periodically inspect the gearbox for signs of wear, damage, or unusual noise during operation. Address any issues promptly to prevent further damage.
  • Alignment: Ensure proper alignment of the gearbox with connected components to prevent excessive load on gears and bearings. Misalignment can lead to premature wear and reduced efficiency.
  • Tightening: Check and tighten bolts, fasteners, and mounting hardware to prevent loosening due to vibrations. Loose components can lead to misalignment and damage.
  • Cleaning: Keep the exterior of the gearbox clean to prevent the accumulation of dirt and debris, which can affect cooling and ventilation.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within recommended limits. Excessive heat can degrade lubricants and lead to premature wear.
  • Replacement of Wear Parts: Replace worn or damaged components, such as gears, bearings, and seals, with high-quality replacements to maintain optimal performance.
  • Proper Usage: Operate the gearbox within its specified load and speed limits. Avoid overloading the gearbox, as this can lead to premature failure.

Following these maintenance practices helps prolong the lifespan of angle gearboxes, reduce the risk of unexpected failures, and ensure consistent and efficient operation in various mechanical applications.

angle gearbox

Contribution of Angle Gearboxes to Changing Rotational Direction

Angle gearboxes, also known as bevel gearboxes, play a significant role in altering the direction of rotational motion in mechanical systems. They achieve this by utilizing specially designed bevel gears that have their teeth cut at an angle, typically 90 degrees. This angled configuration allows the gears to mesh smoothly while transmitting power between intersecting shafts at different angles.

Here’s how angle gearboxes contribute to changing the direction of rotational motion:

  • Meshing of Bevel Gears: Angle gearboxes consist of two bevel gears with intersecting shafts. The gears have teeth that are cut in a way that enables them to mesh together when the shafts are at an angle, usually perpendicular to each other.
  • Transfer of Torque: When one bevel gear receives rotational input from a source, it transmits torque to the second bevel gear through the meshing of their teeth. This transfer of torque allows power to be transmitted from one shaft to the other.
  • Change in Direction: As the first bevel gear rotates, it drives the second bevel gear to rotate in a direction that is perpendicular to the input shaft. This change in direction of rotation is a fundamental function of angle gearboxes.
  • Multiple Configurations: Angle gearboxes come in various configurations to accommodate different angles between shafts, including right angle (90 degrees), acute angles, and obtuse angles. This versatility allows them to adapt to diverse applications.

Angle gearboxes are crucial components in mechanical systems where the input and output shafts need to be oriented at different angles. Their ability to smoothly change the direction of rotational motion makes them valuable in a wide range of industries and applications.

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editor by CX 2024-04-08