Product Description
Detailed Photos
Product Description
High modular design, biomimetic surface with owned intellectual property right.Adopt German worm hob to process the worm wheel.
With the special gear geometry, it gets high torque, efficiency and long life circle.It can achieve the direct combination for two
sets of gearbox.
Mounting mode: foot mounted, flange mounted, torque arm mounted.Output shaft: CHINAMFG shaft, hollow shaft.
Product Parameters
Technical data:
|
Housing material |
Cast iron/Ductile iron |
|
Housing hardness |
HBS190-240 |
|
Gear material |
20CrMnTi alloy steel |
|
Surface hardness of gears |
HRC58°~62 ° |
|
Gear core hardness |
HRC33~40 |
|
Input / Output shaft material |
42CrMo alloy steel |
|
Input / Output shaft hardness |
HRC25~30 |
|
Machining precision of gears |
accurate grinding, 6~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Heat treatment |
tempering, cementiting, quenching, etc. |
|
Efficiency |
94%~96% (depends on the transmission stage) |
|
Noise (MAX) |
60~68dB |
|
Temp. rise (MAX) |
40°C |
|
Temp. rise (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, INA, NSK. |
|
Brand of oil seal |
CHINAMFG — ZheJiang or other brands requested |
Our Advantages
Packaging & Shipping
Certifications
Company Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional manufacturer
and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare
parts, owns rich experience in this line for many years.
We are 1 direct factory, with advanced production equipment, the strong development team and producing
capacity to offer quality products for customers.
Our products widely served to various industries of Metallurgy, Chemicals, textile,medicine,wooden etc. Main
markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any questions, good offer always for you for long term business.
FAQ
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
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| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
Energy Efficiency Contribution of Angle Gearboxes
Angle gearboxes play a crucial role in enhancing energy efficiency in various machinery and equipment by:
- Optimized Power Transmission: Angle gearboxes efficiently transmit power between non-aligned input and output shafts, minimizing energy losses due to misalignment.
- Reduced Friction: Precision-engineered gear tooth profiles and high-quality lubrication reduce friction and energy dissipation within the gearbox.
- Customizable Gear Ratios: Tailoring gear ratios to specific applications allows for optimal matching of output speed and torque requirements, minimizing unnecessary energy consumption.
- Minimized Backlash: Advanced designs and manufacturing techniques in angle gearboxes reduce backlash, leading to smoother operation and improved energy efficiency.
- Compact Designs: Angle gearboxes enable space-saving layouts and component integration, enhancing overall system efficiency.
- High-Quality Bearings: Quality bearings reduce friction and ensure efficient rotation of gears, contributing to energy-efficient operation.
- Customizable Designs: Manufacturers offer angle gearbox designs optimized for specific tasks, allowing users to select the most energy-efficient solution.
- Lubrication Efficiency: Proper lubrication in angle gearboxes reduces internal losses due to friction and enhances overall energy efficiency.
- Minimized Heat Generation: Efficient power transmission and reduced friction in angle gearboxes result in less heat generation, further improving energy efficiency.
By effectively managing power transmission, reducing energy losses, and offering customizable solutions, angle gearboxes contribute significantly to the energy efficiency of various machinery and equipment.
Essential Maintenance Practices for Prolonging the Lifespan of Angle Gearboxes
Maintaining angle gearboxes is vital to ensure their longevity and optimal performance. Here are some essential maintenance practices:
- Lubrication: Regularly check and replenish lubrication to minimize friction and wear between gears and bearings. Use the recommended lubricant and follow the manufacturer’s guidelines.
- Sealing: Ensure that seals and gaskets are in good condition to prevent contaminants from entering the gearbox and causing damage. Replace seals if they show signs of wear or leakage.
- Inspection: Periodically inspect the gearbox for signs of wear, damage, or unusual noise during operation. Address any issues promptly to prevent further damage.
- Alignment: Ensure proper alignment of the gearbox with connected components to prevent excessive load on gears and bearings. Misalignment can lead to premature wear and reduced efficiency.
- Tightening: Check and tighten bolts, fasteners, and mounting hardware to prevent loosening due to vibrations. Loose components can lead to misalignment and damage.
- Cleaning: Keep the exterior of the gearbox clean to prevent the accumulation of dirt and debris, which can affect cooling and ventilation.
- Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within recommended limits. Excessive heat can degrade lubricants and lead to premature wear.
- Replacement of Wear Parts: Replace worn or damaged components, such as gears, bearings, and seals, with high-quality replacements to maintain optimal performance.
- Proper Usage: Operate the gearbox within its specified load and speed limits. Avoid overloading the gearbox, as this can lead to premature failure.
Following these maintenance practices helps prolong the lifespan of angle gearboxes, reduce the risk of unexpected failures, and ensure consistent and efficient operation in various mechanical applications.
Angle Gearbox: Definition and Applications
An angle gearbox, also known as a bevel gearbox, is a mechanical device used to change the direction of rotation between two intersecting shafts while also transmitting power. It consists of bevel gears that have their teeth cut at an angle, allowing them to mesh smoothly at a 90-degree angle.
Angle gearboxes find various applications in mechanical systems where a change in direction is required:
- Automotive Industry: Angle gearboxes are used in vehicles to transfer power from the engine to the rear wheels, especially in vehicles with front-wheel drive and all-wheel drive configurations.
- Industrial Machinery: They are used in industrial machinery to redirect power transmission in applications like conveyor systems, cranes, and other heavy machinery.
- Machine Tools: Angle gearboxes are used in machine tools to change the direction of rotation and enable different machining operations.
- Agricultural Equipment: They find use in agricultural equipment such as tractors and combines for changing the direction of power transmission in various implements.
- Marine Applications: Angle gearboxes are utilized in marine systems for transferring power between the engine and propellers, adjusting the direction of thrust.
- Renewable Energy: In wind turbines, angle gearboxes help redirect the rotational motion of the wind turbine’s blades into the generator for electricity generation.
- Construction Equipment: Angle gearboxes are employed in construction machinery for tasks like concrete mixing, lifting, and more.
Angle gearboxes play a pivotal role in various mechanical applications, enabling power transmission while changing the direction of rotation, allowing for the efficient operation of complex systems.
editor by CX 2024-03-28