F series Parallel Shaft-Helical Geared Motor Characteristics
- High efficiency: 92%-94%;
- Parallel output, compact structure, large output torque, smooth operation, low noise and long service life.
- High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
- High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. Technical parameters
|Mounting type||Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm.|
|Input Method||Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor|
|Brake Release||HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)|
|Thermistor||TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
|Mounting Position||M1, M2, M3, M4, M5, M6|
|Output shaft dis.||25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm|
|Housing material||HT200 high-strength cast iron from R37,47,57,67,77,87|
|Housing material||HT250 High strength cast iron from R97 107,137,147,
|Heat treatment technology||carbonitriding and hardening treatment|
|Protection Class||IP55, F class|
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
All our products get ISO & CE & UL certification.
|Application:||Motor, Machinery, Agricultural Machinery|
|Function:||Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction|
|Hardness:||Hardened Tooth Surface|
Optimizing Conveyor System Efficiency with Angle Gearboxes
Angle gearboxes play a crucial role in enhancing the efficiency of conveyor systems in various industries:
1. Direction Changes: Conveyor systems often require changes in direction to navigate through a facility. Angle gearboxes enable smooth and precise redirection of the conveyor belts without causing unnecessary strain on the system.
2. Speed Control: Angle gearboxes allow for precise adjustment of the rotational speed of conveyor belts. This is essential for maintaining consistent material flow and preventing jams or spillage.
3. Load Distribution: In large conveyor systems, loads may not be evenly distributed. Angle gearboxes can help balance the load distribution among multiple conveyor belts, optimizing the system’s overall efficiency.
4. Motion Synchronization: When multiple conveyor belts work in tandem, angle gearboxes ensure synchronized movement, preventing collisions and optimizing the overall workflow.
5. Vertical Conveying: Incline or decline conveyor sections require precise control to prevent items from sliding or tumbling. Angle gearboxes provide the necessary torque and control for efficient vertical movement.
6. Compact Design: Angle gearboxes’ compact and space-saving design allows conveyor systems to be efficiently integrated into existing production layouts.
7. Energy Efficiency: By optimizing motion control and reducing friction losses, angle gearboxes contribute to energy-efficient conveyor operation.
8. Reduced Maintenance: Well-designed angle gearboxes minimize wear and tear, leading to reduced maintenance needs and extended system lifespan.
By incorporating angle gearboxes into conveyor systems, industries can achieve smoother operation, precise control, energy savings, and overall increased productivity.
Efficient Power Transmission and Motion Control with Angle Gearboxes
Angle gearboxes play a crucial role in ensuring efficient power transmission and precise motion control in various mechanical systems. They achieve this through several mechanisms:
- Gear Arrangement: Angle gearboxes use a combination of gears, such as bevel gears, worm gears, or hypoid gears, to redirect the rotational motion efficiently while changing the direction of the output shaft.
- High Gear Ratios: Many angle gearboxes incorporate high gear ratios, allowing them to convert high-speed, low-torque input into lower-speed, higher-torque output. This is particularly useful in applications where high torque is required, such as heavy machinery or industrial equipment.
- Precision Engineering: Angle gearboxes are designed with precision to minimize backlash and gear play. This ensures accurate and reliable motion control, which is essential in applications demanding precise positioning and synchronization.
- Lubrication and Sealing: Proper lubrication and sealing in angle gearboxes reduce friction and wear, contributing to efficient power transmission. Well-maintained gearboxes experience less energy loss due to friction and heat generation.
- Material Selection: High-quality materials and advanced manufacturing techniques are used to construct angle gearboxes. This ensures that components can handle the loads and stresses without excessive wear or failure, promoting efficient power transfer.
- Alignment and Assembly: Accurate alignment during the assembly of angle gearboxes prevents misalignment-related losses and reduces strain on gears and bearings, resulting in smoother power transmission.
Whether in industrial machinery, automotive systems, or other mechanical applications, angle gearboxes contribute to efficient power transmission and motion control by optimizing gear arrangements, minimizing energy losses, and providing reliable performance over extended periods.
Angle Gearbox: Definition and Applications
An angle gearbox, also known as a bevel gearbox, is a mechanical device used to change the direction of rotation between two intersecting shafts while also transmitting power. It consists of bevel gears that have their teeth cut at an angle, allowing them to mesh smoothly at a 90-degree angle.
Angle gearboxes find various applications in mechanical systems where a change in direction is required:
- Automotive Industry: Angle gearboxes are used in vehicles to transfer power from the engine to the rear wheels, especially in vehicles with front-wheel drive and all-wheel drive configurations.
- Industrial Machinery: They are used in industrial machinery to redirect power transmission in applications like conveyor systems, cranes, and other heavy machinery.
- Machine Tools: Angle gearboxes are used in machine tools to change the direction of rotation and enable different machining operations.
- Agricultural Equipment: They find use in agricultural equipment such as tractors and combines for changing the direction of power transmission in various implements.
- Marine Applications: Angle gearboxes are utilized in marine systems for transferring power between the engine and propellers, adjusting the direction of thrust.
- Renewable Energy: In wind turbines, angle gearboxes help redirect the rotational motion of the wind turbine’s blades into the generator for electricity generation.
- Construction Equipment: Angle gearboxes are employed in construction machinery for tasks like concrete mixing, lifting, and more.
Angle gearboxes play a pivotal role in various mechanical applications, enabling power transmission while changing the direction of rotation, allowing for the efficient operation of complex systems.
editor by CX 2023-10-26