Product Description
K series Parallel Shaft-Helical Geared Motor Characteristics
1. Features:
- High efficiency: 92%-93%;
- Vertical output, compact structure, hard tooth surface , large output torque, low noise and long service life.
- High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
- High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. Technical parameters
| Ratio | 5.36-197.37 |
| Input power | 0.12-200KW |
| Output torque | 10-62800N.m |
| Output speed | 7-415rpm |
| Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | K37-K157 |
| Output shaft dis. | 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Single Stage Efficiency | up to 96% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
Starshine Drive
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
All our products get ISO & CE & UL certification.
Packing
Delivery
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Corner |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal, Vertical |
| Step: | 2 or 3 Step |
| Customization: |
Available
| Customized Request |
|---|
Real-World Examples of Products Using Angle Gearbox Technology
Angle gearbox technology finds widespread use in various industries and products:
- Automotive: Many automobiles utilize angle gearboxes in their drivetrains to transfer power between the engine and the wheels.
- Construction Equipment: Heavy machinery like excavators and bulldozers use angle gearboxes to transmit power and change the direction of motion.
- Aerospace: Aircraft landing gear systems often employ angle gearboxes to convert rotary motion to linear motion for retracting and extending landing gear.
- Industrial Machinery: Conveyor systems, packaging equipment, and robotic arms utilize angle gearboxes for precise motion control.
- Printing Presses: Angle gearboxes are used to synchronize the movement of different components in printing machinery.
- Renewable Energy: Wind turbine systems employ angle gearboxes to convert the rotational motion of the turbine blades into electrical energy.
- Marine Applications: Ships and boats use angle gearboxes for propulsion systems, steering mechanisms, and other critical functions.
- Medical Equipment: Various medical devices and diagnostic equipment utilize angle gearboxes for precision movement and adjustments.
- Food Processing: Industrial mixers, conveyors, and cutting equipment incorporate angle gearboxes for efficient and controlled motion.
These examples showcase the versatility and importance of angle gearbox technology across different industries and applications.
Essential Maintenance Practices for Prolonging the Lifespan of Angle Gearboxes
Maintaining angle gearboxes is vital to ensure their longevity and optimal performance. Here are some essential maintenance practices:
- Lubrication: Regularly check and replenish lubrication to minimize friction and wear between gears and bearings. Use the recommended lubricant and follow the manufacturer’s guidelines.
- Sealing: Ensure that seals and gaskets are in good condition to prevent contaminants from entering the gearbox and causing damage. Replace seals if they show signs of wear or leakage.
- Inspection: Periodically inspect the gearbox for signs of wear, damage, or unusual noise during operation. Address any issues promptly to prevent further damage.
- Alignment: Ensure proper alignment of the gearbox with connected components to prevent excessive load on gears and bearings. Misalignment can lead to premature wear and reduced efficiency.
- Tightening: Check and tighten bolts, fasteners, and mounting hardware to prevent loosening due to vibrations. Loose components can lead to misalignment and damage.
- Cleaning: Keep the exterior of the gearbox clean to prevent the accumulation of dirt and debris, which can affect cooling and ventilation.
- Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within recommended limits. Excessive heat can degrade lubricants and lead to premature wear.
- Replacement of Wear Parts: Replace worn or damaged components, such as gears, bearings, and seals, with high-quality replacements to maintain optimal performance.
- Proper Usage: Operate the gearbox within its specified load and speed limits. Avoid overloading the gearbox, as this can lead to premature failure.
Following these maintenance practices helps prolong the lifespan of angle gearboxes, reduce the risk of unexpected failures, and ensure consistent and efficient operation in various mechanical applications.
Benefits of Using Angle Gearboxes in Industrial and Automotive Systems
Angle gearboxes, also known as bevel gearboxes, offer several advantages when incorporated into industrial and automotive systems. These benefits contribute to enhanced functionality, efficiency, and reliability. Here are the key advantages:
- Directional Change: The primary advantage of angle gearboxes is their ability to change the direction of rotational motion. They allow power to be transmitted smoothly between intersecting shafts that are oriented at different angles, enabling the efficient transfer of motion and torque.
- Space Efficiency: Angle gearboxes are compact and space-saving solutions for transmitting power around corners or in tight spaces. They eliminate the need for complex mechanical linkages, optimizing the layout and design of equipment.
- Torque Transmission: Bevel gears within angle gearboxes are capable of transmitting high levels of torque, making them suitable for applications that require the transfer of significant rotational force.
- Customization: Angle gearboxes are available in various configurations, allowing them to be tailored to specific angle requirements and application needs. This customization enhances their versatility and adaptability.
- Smooth Operation: Well-designed angle gearboxes provide smooth and efficient motion transmission, minimizing vibrations and reducing wear and tear on components.
- High Efficiency: The meshing of bevel gears within angle gearboxes results in efficient power transmission with minimal energy losses.
- Diverse Applications: Angle gearboxes find applications in industries such as automotive, manufacturing, aerospace, robotics, agriculture, and more. They are used in steering systems, differentials, rotary tables, conveyor systems, and other critical mechanisms.
- Reliability: Properly designed and maintained angle gearboxes offer reliable operation over an extended lifespan. High-quality materials and precision manufacturing contribute to their durability.
Overall, angle gearboxes are versatile components that play a crucial role in redirecting rotational motion while providing numerous benefits to industrial and automotive systems. Their impact on efficiency, space utilization, and motion transmission makes them essential in various mechanical applications.
editor by CX 2023-11-15